Efficiency in foundry operations starts with proper sand handling. At States Engineering, we recognize that clean, high-quality sand is essential for producing defect-free castings. Our Sand Preparator is engineered to enhance sand conditioning, reclamation, and processing, ensuring your foundry operates at peak efficiency.
The Importance of Proper Sand Preparation in Foundries
In any foundry operation, return shakeout sand can contain unwanted contaminants like core butts, tramp metal, and foreign debris. These impurities, if not removed, lead to defects in castings, increased waste, and higher operational costs. The States Sand Preparator solves this issue by efficiently cleaning, screening, and preparing sand for reuse, ensuring consistency in mold quality.
Key Features of the States Sand Preparator
1. High-Capacity Sand Processing
Designed to process up to 25 tons per hour, the Sand Preparator ensures a continuous flow of clean sand, reducing production bottlenecks and improving overall efficiency.
2. Efficient Sand Cleaning and Screening
The integrated vibrating screen unit effectively removes contaminants from return sand, ensuring better mold integrity. The 2′ x 5′ deck screen filters out debris, while an optional magnetic head pulley removes ferrous materials.
3. Robust and Durable Construction
Built with ¼-inch plate and structural steel members, the Sand Preparator is designed for long-term durability in demanding foundry environments. A special epoxy coating inside the hopper prevents sand buildup, ensuring smooth material flow.
4. Easy Loading and Integration
The unit is designed for easy loading with standard front-end loaders, allowing seamless operation. It also integrates with States Engineering’s Ringmullor Models M-1000 and M-1500 and other mulling equipment, making it a versatile addition to any foundry.
Why Upgrade to the States Sand Preparator?
Improved Sand Quality – Eliminates contaminants, ensuring higher casting precision.
Reduced Waste – Enhances sand reclamation, lowering material costs.
Increased Efficiency – Streamlines sand handling, reducing downtime and labor costs.
Enhanced Sustainability – Supports eco-friendly foundry practices by minimizing waste disposal.
Upgrade Your Foundry’s Sand Handling Today
At States Engineering, we specialize in high-performance foundry solutions. Our Sand Preparator is designed to optimize sand quality, efficiency, and cost savings. Contact us today to learn how this advanced system can improve your operations.